Waqas Ali
Chemical Engineering / FMCG Process Expert
Karachi, Sindh
Summary
Accomplished Process Engineer with 12 years enforcing compliance and improving steps in accomplishing goals, with strong foundation in process optimization and efficiency improvements. Demonstrated success in streamlining operations and enhancing product quality. Proven ability to apply analytical thinking and problem-solving skills in dynamic environments.
Overview
11
11
years of professional experience
1
1
Certification
2
2
Languages
Work History
Process Engineer / Site PCS Leader
P&G Pakistan Ltd
2022.05 - Current
- Conducted root cause analysis to identify, prioritize and eliminate process losses.
- Collaborated with cross-functional teams to improve product quality, resulting in increased customer satisfaction.
- Designed and executed experiments to identify process improvements, leading to reduced costs and increased efficiency.
- Reduced production downtime by conducting thorough root cause analyses and implementing corrective actions.
- Provided technical support for troubleshooting equipment issues, maintaining plant reliability and minimizing operational disruptions.
- Developed process control strategies for optimizing equipment performance and reducing variability in production output.
- Optimized manufacturing processes by implementing continuous improvement initiatives and lean methodologies.
Process Leader
P&G Pakistan Ltd
2018.02 - 2022.06
- Conducted quality tests, reducing rejects by 20%.
- Managed inventory, cutting waste by $5,000.
- Documented processes to improve workflow speed.
- Reduced waste and improved product quality by closely monitoring production processes and identifying areas for improvement.
- Collaborated with cross-functional teams to identify opportunities for process improvements and cost reductions.
- Enhanced team performance with ongoing training, coaching, and feedback on individual work outputs.
Process Control Room Operations
P&G Pakistan Ltd
2014.07 - 2018.02
- Supported company in maintaining work environment focused on quality, communication, collaboration, integration, and teamwork.
- Self-motivated, with a strong sense of personal responsibility.
- Excellent communication skills, both verbal and written.
- Skilled at working independently and collaboratively in a team environment.
- Assisted with day-to-day operations, working efficiently and productively with all team members.
- Streamlined QA processes for increased efficiency and reduced time spent on redundant tasks.
- Maintained comprehensive knowledge of relevant industry regulations and standards, ensuring compliance throughout the QA process.
Education
Associate Engineering in Chemical - Chemical Engineering/Process Analyst
POF Institute of Technology
Wah Cantt 2001.04 -
Skills
- Team Collaboration
- Process Optimization
- Quality Control
- Safety Compliance
- Inventory Management
- Problem-Solving
- Machinery Operation
- Technical Documentation
- Root-cause analysis
- Process flow analysis
- Continuous improvement
Certification
- Lean Manufacturing Certification - National Manufacturing Institute
- Six Sigma White Belt - American Quality Association
Custom
- Volunteer at local food bank
- Member of community softball team
Timeline
Process Engineer / Site PCS Leader
P&G Pakistan Ltd
2022.05 - Current
Process Leader
P&G Pakistan Ltd
2018.02 - 2022.06
Process Control Room Operations
P&G Pakistan Ltd
2014.07 - 2018.02
Associate Engineering in Chemical - Chemical Engineering/Process Analyst
POF Institute of Technology
2001.04 -